VacuumRapid Cooling Furnace
Vacuum rapid cooling furnace
- <1MPa
- Ultra-fast cooling
- More thorough degreasing solution (customizable)
- 2000℃
Application
- Sintering of ceramic materials such as aluminum nitride
- Sintering of hard alloys
- Sintering of metal materials such as iron-based, titanium-based, and copper-based
- Purification and sintering of carbon materials
Advantages
- Having control programs with independent intellectual property rights, the process has high degree of freedom.
The operation procedures of the isostatic pressure furnace are far more than just the simple “heating – holding – cooling”. It is a complex, multi-variable coupled automated control system, and also a closed-loop system.
- Precise timing control
The changes in temperature, pressure and vacuum degree must be carried out strictly in accordance with the time sequence specified by the process requirements.
- Close coupling relationship
The timing and rate of applying pressure are closely related to the temperature curve.
- Extremely high stability and security
Under extremely high temperature and pressure conditions, the stability and safety logic of the program are the lifeline for the safety of equipment and products.
Simple and friendly human-machine interface
- The control system is equipped with control programs and upper computer programs. Through a visual graphical human-machine interface, various operations of the equipment can be carried out, and the process flow, operations, alarm records, data access, trend charts, etc. can be displayed intuitively, achieving safe and reliable operation.
- Curve-based parameter recording can visually display the changes of each parameter and help understand the overall situation during the equipment usage process.
- Industrial computer-level display, different from touch screens, has large memory and fast response.
Precise temperature tracking
- Self-developed refined PID intelligent regulation program
- Temperature followability, the degree of agreement between the measured temperature and the set temperature in the program
- The control system adopts the Siemens 1500 series PLC host, equipped with 2 IO slave stations, and communicates via Profinet.
- Real-time trend curve, historical trend curve.
Simple process input
- Simplified configuration：Intuitive operation, facilitating efficient initial setup
- Flexible adjustment：Support real-time modification at the production site and respond to the ever-changing circumstances.
- Intelligent Archiving：Cloud-based management of 100 sets of process formulas, allowing for on-demand invocation at any time.
- Automatic error correction：Built-in intelligent diagnosis and proactive interception of human errors
Independent control system for the microwave door and the insulation door
- By decoupling the muffle door and the insulation door, the independent opening and closing as well as precise control of the two sets of doors were achieved.
- You can freely choose between the “double-door coordination” mode or the “single-door operation” mode.
- Granted the single device with the outstanding capability of diverse processes
Innovative degassing intake system
Unique high-pressure intake system
- By simultaneously injecting high-pressure gas into both the inner and outer parts of the insulation tank and creating a dynamic pressure difference, an invisible “gas protection screen” is formed, providing an ultra-clean “micro-environment” for the product during sintering.
- It is particularly suitable for the sintering of MIM structural components, medical implants, high-end ceramic substrates and other products that have strict requirements for surface quality, color and purity.
Rapid cooling system
Integrate efficient cooling function
Significantly shorten the production cycle
Improving equipment turnover rate and production capacity
Optional material cart, flexible and adaptable
- More flexible loading process
- Operation is more comfortable
- Save space
- Time-saving